Here, in this article, you will explore the knitting manufacturing process flow for GB/T-19630 and also fabric manufacturing process as well.
Table of Contents
1. RAW MATERIAL RECEIVED
- Ensure the Raw Materials GB/T19630 Products or not.
- Pre Checking: 1. Supplier 2. Contain 3. Condition 4. Supplier documents review.
- Store the goods in Organic designated
- Quarantine area according to Receipt.
- Verify Receipt of Goods.
- Take care to avoid mixing with non-organic goods.
2. INSPECTION RAW MATERIAL
- Quality Check- 1. Yarn Test 2. Visual Check
- Goods Segregate as pass/Fail/ Waiting for Approval.
- If fail, follow CAPA Monitoring for Non-confirming Materials.
- During the inspection, take care to avoid mixing with non-organic goods.
3. RAW MATERIAL WAREHOUSE
- Do inventory after Quality Inspection base inspection result.
- Raw Material Store on an organic designated Plate/ Rack with well covered.
- Put Organic Materials/ Traceability Tag with proper information.
- Fail goods should be kept separate in the non-conforming zone for processing/Ensuring re-supply.
- Goods are kept covered and kept clean.
- Follow the Moisture Prevention Process.
4. PRODUCTION
- Requisition of the yarn and imputed yarn kept in separate and protected areas.
- Before inputting the yarn, clean the Machine to avoid dust, dirt, oil, etc.
- Monitor the Machine according to the machine setting plan.
- Monitor the Needle Control process.
- Do in-process inspection
- Follow the Moisture Prevention Process.
5. FABRIC INSPECTION
- Grey Fabric Inspection in the designated machine for organic products.
- Goods Segregate as pass/Fail/ Waiting for Approval.
- Non-conforming goods are kept in the Non-conforming zone separately in designated space.
- Corrective & Preventive Action for fail goods and highest defects
- Follow the Moisture Prevention process.
6. FINISHING & DELIVERY
- QC Passed fabric is kept in the designated area in the finished goods store.
- Put Organic Materials/ Traceability Tag with proper information.
- Customer (CAL-Dyeing) Requisition verify
- Delivery Confirming
- Moisture Prevention Check.
Fabric Manufacturing Process for GB/T-19630
7. RAW MATERIALS RECEIPT
Process Monitoring
- Batch in quarantine area according to receipt.
- Verify Receipt of Goods with Challan, W/O.
- Ensuring all organic fabric & documents are kept separately.
8. INSPECT RAW MATERIALS
Process Monitoring
- Allocated m/c use for Organic fabric of GB/T. Before inspection m/c must be clean.
- Graige segregates as pass/fail/waiting for approval.
Inspections & Testing:
- Risk Analysis
- Graige Fabric inspection
- Fabric weight (GSM) Check
- Moisture check.
9. RAW MATERIAL WAREHOUSE
Process Monitoring
- Goods are segregated by organic yarn lot, Width, etc, Based on inspection results.
- Failed goods kept in non-confirming materials areas for processing ensures re-supply.
- Graige fabric is stored on the GB/T allocated plate/rack. Hanging Bin card.
- Moisture prevention processes
- Supply fabric in the dyeing section as per color-wise selected yarn lot of order & quantity-wise GB/T allocated dyeing machine.
10. DYEING
- Allocated m/c use for Organic fabric of GB/T. Before fabric loading in m/c, it must be clean.
- Make in-house test reports as per buyer requirements.
- Posted report in the buyer portal.
- Make a recipe as per color & m/c capacity.
- Load graige fabric in the dyeing m/c.
- Fabric dyeing completed with exhaust method.
- After completing dyeing do the neu- tralizing.
- Unload dyeing fabric from m/c in the GB/T allocated trolly & supply to the finishing section.
Inspection:
- PH Check.
- Water level check.
- Water report check
- Peroxide check
- Shade Check.
11. FINISHING (OPEN/TUBE)
Process Monitoring
- Allocated m/c use for Organic fabric of GB/T. Before running fabric m/c must be clean.
- Color fabric received from dyeing.
- Make planning as per color & urgency.
- Squeeze the fabric.
- Finished the fabric in the stenter & compacting m/c.
- If tube finish do squeezer, Flat dry & tube compacting m/c.
- Relax & Packing,20% supply to QC if pass fabric supply to store.
Inspection & testing:
- GSM, Width, Shade & Hand feel check.
12. FINISH FABRIC INSPECTION
Process Monitoring
- Allocated m/c use for Organic fabric of GB/T. Before inspection m/c must be clean.
- Received finished fabric from the finishing section.
- 20% finished fabric inspection as per the 4-point system.
- Make a finished report for approval & keep it separately.
13. DYEING LAB
Process Monitoring
- Allocated m/c use for Organic fabric of GB/T. Before running m/c must be clean.
- Provide approved color recipe to dyeing section.
- Process Monitoring
- Fabric PH & Lycra check.
- Make in-house test report as per buyer requirement
- Posted report in the buyer portal.
14. DYEING STORE (DELIVERY)
Process Monitoring
- Received QC pass finished fabric from finishing section.
- Finished fabric Stored with Packing PVC-free poly Bag on GB/T allocated Plate/ Rack.
- Hanging Bin card.
- Moisture prevention processes.
- Delivery of finished fabric as per factory requirements.
- Make a challan.
- Ensuring all organic finished fabric & documents are kept separately.
Mahedi Hasan working as an Executive in Fabric Marketing at Textile Suppliers Ltd. Graduated with B.Sc. in Textile Engineering. Before was a Top Rated content writer at Upwork, and Level 02 Seller at Fiverr, Level 02 Publisher at Ezoic. Very passionate about content writing, SEO practice, and fashion website designing. Highly Experienced fashion writer for the last 4+ years. Have extensive 7 years of experience in the wholesale clothing business.