Knitting Manufacturing Process Flow for GB/T-19630

Here, in this article, you will explore the knitting manufacturing process flow for GB/T-19630 and also fabric manufacturing process as well.

1. RAW MATERIAL RECEIVED

• Ensure the Raw Materials GB/T19630 Products or not.
• Pre Checking: 1. Supplier 2. Contain 3. Condition 4. Supplier documents review.
• Store the goods in Organic designated 
• Quarantine area according to Receipt.
• Verify Receipt of Goods.
• Take care to avoid mixing with non-organic goods.

2. INSPECTION RAW MATERIAL

• Quality Check- 1. Yarn Test 2. Visual Check
• Goods Segregate as pass/Fail/ Waiting for Approval.
• If fail, follow CAPA Monitoring for Non-confirming Materials.
• During the inspection, take care to avoid mixing with non-organic goods.

3. RAW MATERIAL WAREHOUSE

• Do inventory after Quality Inspection base inspection result.
• Raw Material Store on an organic designated Plate/ Rack with well covered.
• Put Organic Materials/ Traceability Tag with proper information.
• Fail goods should be kept separate in the non-conforming zone for processing/Ensuring re-supply.
• Goods are kept covered and kept clean. 
• Follow the Moisture Prevention Process.

4. PRODUCTION

• Requisition of the yarn and imputed yarn kept in separate and protected areas.
• Before inputting the yarn, clean the Machine to avoid dust, dirt, oil, etc.
• Monitor the Machine according to the machine setting plan.
• Monitor the Needle Control process.
• Do in-process inspection
• Follow the Moisture Prevention Process.

5. FABRIC INSPECTION

• Grey Fabric Inspection in the designated machine for organic products.
• Goods Segregate as pass/Fail/ Waiting for Approval.
• Non-conforming goods are kept in the Non-conforming zone separately in designated space.
• Corrective & Preventive Action for fail goods and highest defects
• Follow the Moisture Prevention process.

6. FINISHING & DELIVERY

• QC Passed fabric is kept in the designated area in the finished goods store.
• Put Organic Materials/ Traceability Tag with proper information.
• Customer (CAL-Dyeing) Requisition verify 
• Delivery Confirming
• Moisture Prevention Check.

Fabric Manufacturing Process for GB/T-19630

7. RAW MATERIALS RECEIPT

Process Monitoring

• Batch in quarantine area according to receipt.
• Verify Receipt of Goods with Challan, W/O.
• Ensuring all organic fabric & documents are kept separately.

8. INSPECT RAW MATERIALS

Process Monitoring

• Allocated m/c use for Organic fabric of GB/T. Before inspection m/c must be clean.
• Graige segregates as pass/fail/waiting for approval.

Inspections & Testing:

• Risk Analysis 
• Graige Fabric inspection
• Fabric weight (GSM) Check
• Moisture check.

9. RAW MATERIAL WAREHOUSE

Process Monitoring

• Goods are segregated by organic yarn lot, Width, etc, Based on inspection results.
• Failed goods kept in non-confirming materials areas for processing ensures re-supply.
• Graige fabric is stored on the GB/T allocated plate/rack. Hanging Bin card.
• Moisture prevention processes 
• Supply fabric in the dyeing section as per color-wise selected yarn lot of order & quantity-wise GB/T allocated dyeing machine.

10. DYEING

• Allocated m/c use for Organic fabric of GB/T. Before fabric loading in m/c, it must be clean.
• Make in-house test reports as per buyer requirements.
• Posted report in the buyer portal.
• Make a recipe as per color & m/c capacity.
• Load graige fabric in the dyeing m/c. 
• Fabric dyeing completed with exhaust method.
• After completing dyeing do the neu- tralizing.
• Unload dyeing fabric from m/c in the GB/T allocated trolly & supply to the finishing section.

Inspection: 

• PH Check.
• Water level check.
• Water report check
• Peroxide check 
• Shade Check.

11. FINISHING (OPEN/TUBE)

Process Monitoring

• Allocated m/c use for Organic fabric of GB/T. Before running fabric m/c must be clean.
• Color fabric received from dyeing.
• Make planning as per color & urgency.
• Squeeze the fabric.
• Finished the fabric in the stenter & compacting m/c.
• If tube finish do squeezer, Flat dry & tube compacting m/c.
• Relax & Packing,20% supply to QC if pass fabric supply to store.

Inspection & testing:

• GSM, Width, Shade & Hand feel check.

12. FINISH FABRIC INSPECTION

Process Monitoring

• Allocated m/c use for Organic fabric of GB/T. Before inspection m/c must be clean.
• Received finished fabric from the finishing section.
• 20% finished fabric inspection as per the 4-point system.
• Make a finished report for approval & keep it separately.

13. DYEING LAB

Process Monitoring

• Allocated m/c use for Organic fabric of GB/T. Before running m/c must be clean.
• Provide approved color recipe to dyeing section.
• Process Monitoring
• Fabric PH & Lycra check.
• Make in-house test report as per buyer requirement
• Posted report in the buyer portal.

14. DYEING STORE (DELIVERY)

Process Monitoring

• Received QC pass finished fabric from finishing section.
• Finished fabric Stored with Packing PVC-free poly Bag on GB/T allocated Plate/ Rack.
• Hanging Bin card.
• Moisture prevention processes.
• Delivery of finished fabric as per factory requirements.
• Make a challan.
• Ensuring all organic finished fabric & documents are kept separately.