Here, in this article, you will explore the knitting manufacturing process flow for GB/T-19630 and also fabric manufacturing process as well.
Table of Contents
1. RAW MATERIAL RECEIVED
- Ensure the Raw Materials GB/T19630 Products or not.
- Pre Checking: 1. Supplier 2. Contain 3. Condition 4. Supplier documents review.
- Store the goods in Organic designated
- Quarantine area according to Receipt.
- Verify Receipt of Goods.
- Take care to avoid mixing with non-organic goods.
2. INSPECTION RAW MATERIAL
- Quality Check- 1. Yarn Test 2. Visual Check
- Goods Segregate as pass/Fail/ Waiting for Approval.
- If fail, follow CAPA Monitoring for Non-confirming Materials.
- During the inspection, take care to avoid mixing with non-organic goods.
3. RAW MATERIAL WAREHOUSE
- Do inventory after Quality Inspection base inspection result.
- Raw Material Store on an organic designated Plate/ Rack with well covered.
- Put Organic Materials/ Traceability Tag with proper information.
- Fail goods should be kept separate in the non-conforming zone for processing/Ensuring re-supply.
- Goods are kept covered and kept clean.
- Follow the Moisture Prevention Process.
4. PRODUCTION
- Requisition of the yarn and imputed yarn kept in separate and protected areas.
- Before inputting the yarn, clean the Machine to avoid dust, dirt, oil, etc.
- Monitor the Machine according to the machine setting plan.
- Monitor the Needle Control process.
- Do in-process inspection
- Follow the Moisture Prevention Process.
5. FABRIC INSPECTION
- Grey Fabric Inspection in the designated machine for organic products.
- Goods Segregate as pass/Fail/ Waiting for Approval.
- Non-conforming goods are kept in the Non-conforming zone separately in designated space.
- Corrective & Preventive Action for fail goods and highest defects
- Follow the Moisture Prevention process.
6. FINISHING & DELIVERY
- QC Passed fabric is kept in the designated area in the finished goods store.
- Put Organic Materials/ Traceability Tag with proper information.
- Customer (CAL-Dyeing) Requisition verify
- Delivery Confirming
- Moisture Prevention Check.
Fabric Manufacturing Process for GB/T-19630
7. RAW MATERIALS RECEIPT
Process Monitoring
- Batch in quarantine area according to receipt.
- Verify Receipt of Goods with Challan, W/O.
- Ensuring all organic fabric & documents are kept separately.
8. INSPECT RAW MATERIALS
Process Monitoring
- Allocated m/c use for Organic fabric of GB/T. Before inspection m/c must be clean.
- Graige segregates as pass/fail/waiting for approval.
Inspections & Testing:
- Risk Analysis
- Graige Fabric inspection
- Fabric weight (GSM) Check
- Moisture check.
9. RAW MATERIAL WAREHOUSE
Process Monitoring
- Goods are segregated by organic yarn lot, Width, etc, Based on inspection results.
- Failed goods kept in non-confirming materials areas for processing ensures re-supply.
- Graige fabric is stored on the GB/T allocated plate/rack. Hanging Bin card.
- Moisture prevention processes
- Supply fabric in the dyeing section as per color-wise selected yarn lot of order & quantity-wise GB/T allocated dyeing machine.
10. DYEING
- Allocated m/c use for Organic fabric of GB/T. Before fabric loading in m/c, it must be clean.
- Make in-house test reports as per buyer requirements.
- Posted report in the buyer portal.
- Make a recipe as per color & m/c capacity.
- Load graige fabric in the dyeing m/c.
- Fabric dyeing completed with exhaust method.
- After completing dyeing do the neu- tralizing.
- Unload dyeing fabric from m/c in the GB/T allocated trolly & supply to the finishing section.
Inspection:
- PH Check.
- Water level check.
- Water report check
- Peroxide check
- Shade Check.
11. FINISHING (OPEN/TUBE)
Process Monitoring
- Allocated m/c use for Organic fabric of GB/T. Before running fabric m/c must be clean.
- Color fabric received from dyeing.
- Make planning as per color & urgency.
- Squeeze the fabric.
- Finished the fabric in the stenter & compacting m/c.
- If tube finish do squeezer, Flat dry & tube compacting m/c.
- Relax & Packing,20% supply to QC if pass fabric supply to store.
Inspection & testing:
- GSM, Width, Shade & Hand feel check.
12. FINISH FABRIC INSPECTION
Process Monitoring
- Allocated m/c use for Organic fabric of GB/T. Before inspection m/c must be clean.
- Received finished fabric from the finishing section.
- 20% finished fabric inspection as per the 4-point system.
- Make a finished report for approval & keep it separately.
13. DYEING LAB
Process Monitoring
- Allocated m/c use for Organic fabric of GB/T. Before running m/c must be clean.
- Provide approved color recipe to dyeing section.
- Process Monitoring
- Fabric PH & Lycra check.
- Make in-house test report as per buyer requirement
- Posted report in the buyer portal.
14. DYEING STORE (DELIVERY)
Process Monitoring
- Received QC pass finished fabric from finishing section.
- Finished fabric Stored with Packing PVC-free poly Bag on GB/T allocated Plate/ Rack.
- Hanging Bin card.
- Moisture prevention processes.
- Delivery of finished fabric as per factory requirements.
- Make a challan.
- Ensuring all organic finished fabric & documents are kept separately.
Mahedi Hasan is a Textile Engineer, as well as a Top Rated content writer at Upwork, a Level 02 Seller at Fiverr, Level 02 Publisher at Ezoic. A passionate textile and fashion content writer, fashion SEO expert, and fashion web designer. Having a B.Sc. in Textile Engineering Degree from Textile Engineering College, Noakhali (TECN). The department is Apparel Engineering. Highly Experienced fashion writer for the last 3+ years. Have extensive 7 years of experience in the wholesale clothing business.